Extra capacity envelope hopper increases operator efficiency

Heavy Duty construction guarantees long lasting 24/7 performance

Available with a variety of feeder options, including rotary vacuum with double grippers, shuttle, friction and rotary with separation disk for end fold applications.

Vacuum belt output table for straightforward installation of ink-jet addressing systems.

No stop (automatic rejection of errors) and flip-flop (allows the same product to be loaded in multiple feeders) system management functions ensure the highest efficiency.

Cut Sheet and Continuous Feed input options.

Available with a variety of output options, including simple conveyor, automatic stacker for bundling and on-edge envelope stacker.

PC_ADD Line Controller offers database management, advanced matching, selectivity and printing support, mailpiece and event logging

Minimum Envelope: 100 (L) x 160 (W) mm
Maximum Envelope 160 (L) x 250 (W) mm

Maximum Mechanical Speed:

30,000 env/hour (DL)
26,000 env/hour (C5)

Designed for 24/7 operation, this heavy-duty inserter easily handles a wide range of products, such as light buck slips, inserts, booklets, brochures, plastic cards and pre-folded letters with attached cards.

This operator-friendly inserter uses simple and easy-to-use setup enhancements, such as toolless adjustments throughout the system, allowing quick format and size changes by the operator. Complete job changeovers can be accomplished within minutes. Reduced complexity for operators means less downtime and higher productivity.

The machine can be interfaced with any CMC Input Channel. CMC Input channels provide document processing from either cut sheet of continuous form input for high volume applications. Options are available to handle a wide range of applications, from low to high page counts, folding, stitching, 1UP, 2UP continuous form and DS (Dynamic Sequencer). All input channels are constructed to match the same 24/7 operation, high reliability, high efficiency and low maintenance of the base system to which they are connected.

Minimum Envelope Format:  100 (L) x 185 (W) mm

Maximum Envelope Format : 330 (W) x 235 (L) mm

Maximum Collation Thickness: 10 mm

Maximum Mechanical Speed CMC 400Evolution V1 : 25.000 pc/h (DL) – 15.000 pc/h (C6/C5) –                                                                                                                               12.000 pc/h (C4)

Maximum Mechanical Speed CMC 400Evolution V2: 21.000 pc/h (DL) – 18.000 pc/h (C6/C5) –                                                                                                                               10.000 pc/h (C4)

Hopper height allows easy loading with high insert stack

Touch panel control for set-up

Format changes can be made in under 5 minutes with easy toolless adjustments

Automatic rejection of collation errors keeps system running

Tracking control for each document

Does not require skilled operators

Minimum Envelope: 100 (L)  x 160 (W) mm
Maximum Envelope: 330 (W)  x 235 (L) mm
Maximum Mechanical Speed:

16,000env/hour (DL,C6/C5)
12,000env/hour (C4)

Hopper height allows easy loading with high insert stack

Touch panel control for set-up

Format changes can be made in under 5 minutes with easy toolless adjustments

Automatic rejection of collation errors keeps system running

Does not require skilled operators

Minimum Envelope: 100 (L)  x 180 (W) mm

Maximum Envelope: 235 (L)  x 335 (W) mm

Maximum Speed:

12,000 env/hour (C6/5-DL)
12,000 env/hour (C5)
10,000 env/hour (C4)

The PBSA Print + Response Inkjet Module provides the missing capability that print and mail operations need to fully achieve the significant benefits of a White Paper Factory.

Unique from other solutions, this innovative print module seamlessly integrates in-line with the Mailstream family of inserting and wrapping solutions to print 100% variable documents at speed, eliminating the need for pre-printed remittance envelopes or inserts.

By commingling small jobs, reducing job changeover downtime, increasing job accuracy and printing relevant personalised messaging on envelopes or inserts, operations can further streamline their print and mail workflow while producing high value communications.

Efficiently process commingled jobs

Eliminate inventory of pre-printed remittance envelopes and inserts

Improve job accuracy with real-time print capability

Prints at speeds up to 26 000 mailpieces per hour

Monochrome or Colour

Retrofittable design

Increase operational performance

Reduce inventory obsolescence and waste using plain white envelopes and inserts to dynamically print remittance envelopes and inserts

Streamline application commingling and workflows

Improve operational efficiencies and reduce downtime due to job changeover

Seamless integration to the Mailstream family of inserting and wrapping solutions

High quality print at speed

High quality 600 dpi image resolution provides reliable, consistent quality for high speed operations.

Print in full colour or monochrome at speeds up to 26 000 mailpieces per hour

Minimise system downtime with hot swappable ink cartridges

Personalised and relevant

Print 100% variable BRE content - logos, addresses, FIM marks, IMb barcodes, targeted marketing content or even a personalised return address on the front of the reply envelope utilising job file information

Maximise upsell / cross sell opportunities and print personalised, relevant marketing inserts

Achieve accurate results with end-to-end mailpiece tracking

Reduce stock verification issues with in-line printing

Expert service you can count on

Maximise uptime with flexible service and support options

World-class service expertise

24/7 support

Lower costs

Improve operational efficiency by eliminating pre-printed envelopes, reducing envelope storage needs, streamlining application changeover, and commingling mail. An integral part of a White Paper Factory™ solution, Print + Messenger eliminates the need to use anything other than plain white envelopes for customer communications.

A whole new media

Print + Messenger turns the everyday business envelope into a whole new media—a media that may have the highest readership of any in advertising, because no one discards the mail without first looking at the envelope. Print graphics directly on your envelope, inline with your inserter, using variable, targeted messages. Utilise both the inside and outside of your mail to drive revenue opportunities.

Print + Messenger™ superior design

At PBSA we understand the needs of high volume production mailers, and we designed our Print + Messenger Colour Inkjet System with those needs in mind. We leverage our complete knowledge of each mailpiece to dynamically adjust the distance between the print heads and each envelope, for high quality, vibrant images.

Our custom formulated, fast drying ink does not require a dryer, and the system’s self-servicing features mean that minimal printer expertise is required within the inserter workcell. Additionally, the solution can quickly create reprints with minimal impact to your existing workflow.

Features that drive quality

Intelligent print transport :

Provide consistent print quality for highly variable applications without changing your current workflow.

Quick drying inks :

Dye-based inks create vibrant images and high quality native barcodes without using a dryer. Barcode image quality meets stringent USPS® Intelligent Mail® standards.

Automated service :

Integrated service station automates print head cleaning to help ensure a spotless process. It minimises the need for printer expertise within the inserter workcell.

Digital workflow tools :

Soft proofing, remote job layout, preflighting and job mail merge support.

Getting it right is crucial when assembling bills and invoices. You need your production mail to run quickly while ensuring every mail piece is accurate. With the Relay 8000 inserting system, you can be confident knowing your mail runs are completed on time and that your customers’ private information is secure.

The Relay 8000 can add the option of file-based processing, an enterprise-level technology that gives you total control of your mail run. With it, you have the ability to treat your printed information as securely as you do your digital data. Plus, with flexible options such as OMR, 1D and 2D scanning, your most important mail will reach the right client.

Adding barcodes to your existing documents and preparing your documents for file-based processing is simple with the Relay communications hub. Using your existing print streams, this web-based software allows you to add the security of 2D and 1D barcodes or OMR without the hassle of having to redesign your documents.

With the ability to add high-capacity sheet feeders you can increase productivity for your high-volume mailings and with the new user-interface, setting up jobs is simple. It even lets you insert pages into either flat or letter envelopes in the same mail run, giving you the flexibility to automate all of your mail with unparalleled accuracy.

Using File Based Processing, your high-value transactional mail is handled precisely to help you meet compliance and regulatory requirements. File Based Processing analytics gives you a full audit trail for information-based and transactional mailings, keeping you - and your customers' printed information - safe.

Easy to use control panel

Automatic setup for up to 20 stored jobs

Process up to 5 400 pieces per hour and up to 200 000 pieces per month for greater productivity

Supports a wider range of envelope sizes - includes small envelopes up to C4 flats, thus eliminating the need to complete some jobs by hand, or the need to invest in a second dedicated machine.

Excellent system for short runs and reprints in production mail operations

Load-on-the-fly capabilities allow the system to pause whilst new materials are loaded

Clear Deck function allows you to clear all the material within the transport area at the touch of a button at the end of each job

All feeders are linked, including the envelope feeder to increase efficiency

High capacity envelope feeders that can hold an additional 500 envelopes.