Inserting Solutions
inserting solutions
Epic Inserting Solution
The Epic® inserting solutions are innovative, multi-format mail inserters, perfect for high-volume mailers who need to maintain accuracy at scale.
When you’re dealing with large runs on short SLAs, you need a system that can keep pace and maintain quality. The Epic delivers exceptional speed and integrity for complex transactional and direct mail jobs, allowing operators to switch between different job types on the fly without sacrificing runtime or accuracy.
The Epic’s precision material control amplifies the yield of even the most sophisticated mailing. Not only can you process complex mail with real-time, integrated, end-to-end tracking and control, you achieve higher yield with its motion control platform. The Epic’s reliability and serviceability will give you high uptime while simplifying maintenance, delivering an overall low total ownership cost.
Epic inserting solution
The Epic® inserting solutions are innovative, multi-format mail inserters, perfect for high-volume mailers who need to maintain accuracy at scale.
When you’re dealing with large runs on short SLAs, you need a system that can keep pace and maintain quality. The Epic delivers exceptional speed and integrity for complex transactional and direct mail jobs, allowing operators to switch between different job types on the fly without sacrificing runtime or accuracy.
The Epic’s precision material control amplifies the yield of even the most sophisticated mailing. Not only can you process complex mail with real-time, integrated, end-to-end tracking and control, you achieve higher yield with its motion control platform. The Epic’s reliability and serviceability will give you high uptime while simplifying maintenance, delivering an overall low total ownership cost.
Epic Direct Mail
Built on the industry-leading Epic® platform, our multi-format solution boasts some of the highest net good mail pieces per hour.
The Epic Direct Mail has precision material control and a reduced spoilage rate due to real-time paper path corrections, lowering material costs and labor expenses associated with the make-good process on out-sorted mail. It comes read and print ready, and offers the largest range of feeding technology to handle the most challenging applications and meet stringent SLAs.
Featuring real time, integrated end-to-end tracking, Epic Direct Mail enables you to accurately and easily account for all pieces in every job. You can also quickly identify and resolve problems using the on-board diagnostic tools to reduce downtime and get your mail production up and running again. This system is designed for self-serviceability and is supported by the level of BlueCrest service that works best for your business needs.
Epic Direct Mail
Built on the industry-leading Epic® platform, our multi-format solution boasts some of the highest net good mail pieces per hour.
The Epic Direct Mail has precision material control and a reduced spoilage rate due to real-time paper path corrections, lowering material costs and labor expenses associated with the make-good process on out-sorted mail. It comes read and print ready, and offers the largest range of feeding technology to handle the most challenging applications and meet stringent SLAs.
Featuring real time, integrated end-to-end tracking, Epic Direct Mail enables you to accurately and easily account for all pieces in every job. You can also quickly identify and resolve problems using the on-board diagnostic tools to reduce downtime and get your mail production up and running again. This system is designed for self-serviceability and is supported by the level of BlueCrest service that works best for your business needs.
Mailstream Productivity Series
Transform your print and mail operation with a high integrity, high speed inserting solution that drives increased operational performance, productivity and cost savings.
The Mailstream Productivity Series delivers an unparalleled combination of productivity, integrity and flexibility allowing high volume mailers to benefit from greater operational performance, increased mail effectiveness and reduced costs. This industry proven solution incorporates advanced technology and extraordinary innovation to reliably process a broad range of mail applications at high speed with increased efficiency. With the Mailstream Productivity Series system, your business will be positioned to deliver bottom line results and grow revenue.
- Maximize SLA performance with complex mail processing at speeds up to 26,000 pieces per hour
- Reliably produce secure, accurate client communications with no degradation in productivity
- Get more value in a single flexible platform to easily manage a broad range of jobs and drive growth in your business
- Implement a White Paper Factory™ environment to lower costs and enhance client experience
- Achieve greater processing uptime with flexible world-class service support options
Mailstream Productivity Series
Transform your print and mail operation with a high integrity, high speed inserting solution that drives increased operational performance, productivity and cost savings.
The Mailstream Productivity Series delivers an unparalleled combination of productivity, integrity and flexibility allowing high volume mailers to benefit from greater operational performance, increased mail effectiveness and reduced costs. This industry proven solution incorporates advanced technology and extraordinary innovation to reliably process a broad range of mail applications at high speed with increased efficiency. With the Mailstream Productivity Series system, your business will be positioned to deliver bottom line results and grow revenue.
- Maximize SLA performance with complex mail processing at speeds up to 26,000 pieces per hour
- Reliably produce secure, accurate client communications with no degradation in productivity
- Get more value in a single flexible platform to easily manage a broad range of jobs and drive growth in your business
- Implement a White Paper Factory™ environment to lower costs and enhance client experience
- Achieve greater processing uptime with flexible world-class service support options
Rival Inserting System
The Rival inserting system is a modular, scalable platform ideal for both low-volume mailers and mailers that need extra capacity on higher speed systems.
The Rival is perfect for mailers on a budget, or who have monthly peaks or excess capacity. High-volume mailers can also benefit by using the Rival as a complementary system for shorter jobs. Built on the superior Mailstream inserting platform, the Rival provides proven technology at an affordable price, smaller footprint, plus the flexibility and modularity to grow along with your business.
As a result, productivity has improved dramatically across the company’s production sites as evidenced by a new customer signed by Communisis that increased overall volume of mailings by 25 percent. Because of the efficiency improvements achieved through its work with BlueCrest, Communisis was able to accommodate the increased workload within its existing site and labor footprint. Both companies see their partnership as enormously beneficial, and as a model for other customer-supplier relationships.
Rival inserting system
The Rival inserting system is a modular, scalable platform ideal for both low-volume mailers and mailers that need extra capacity on higher speed systems.
The Rival is perfect for mailers on a budget, or who have monthly peaks or excess capacity. High-volume mailers can also benefit by using the Rival as a complementary system for shorter jobs. Built on the superior Mailstream inserting platform, the Rival provides proven technology at an affordable price, smaller footprint, plus the flexibility and modularity to grow along with your business.
As a result, productivity has improved dramatically across the company’s production sites as evidenced by a new customer signed by Communisis that increased overall volume of mailings by 25 percent. Because of the efficiency improvements achieved through its work with BlueCrest, Communisis was able to accommodate the increased workload within its existing site and labor footprint. Both companies see their partnership as enormously beneficial, and as a model for other customer-supplier relationships.
Pulse Inserting System
Handle short-run jobs and reduce labor costs by automating manual workcells. The perfect complement for high-speed systems.
The Pulse® inserting system is a compact, multi-format platform ideal for short-run mailers who run many small jobs daily. Designed to deliver increased operational efficiency and greater flexibility at a reduced cost, the Pulse optimizes short-run processing while still supporting a variety of jobs. Its automated set-up and easy-to-use features save time and money on any short-run application.
Jobs paired to the right machines lead to better ROI and greater operational efficiency. The Pulse handles small- to medium-sized mail run jobs, including booklets, letters and even large format flats, with the same accuracy and piece level tracking of a high-volume system at a fraction of the cost. The Pulse helps direct and transactional mailers reduce reliance on manual work, decreasing labor costs and providing ROI within 12 months.
Pulse inserting system
Handle short-run jobs and reduce labor costs by automating manual workcells. The perfect complement for high-speed systems.
The Pulse® inserting system is a compact, multi-format platform ideal for short-run mailers who run many small jobs daily. Designed to deliver increased operational efficiency and greater flexibility at a reduced cost, the Pulse optimizes short-run processing while still supporting a variety of jobs. Its automated set-up and easy-to-use features save time and money on any short-run application.
Jobs paired to the right machines lead to better ROI and greater operational efficiency. The Pulse handles small- to medium-sized mail run jobs, including booklets, letters and even large format flats, with the same accuracy and piece level tracking of a high-volume system at a fraction of the cost. The Pulse helps direct and transactional mailers reduce reliance on manual work, decreasing labor costs and providing ROI within 12 months.
Mailstream Direct Inserting System
The BlueCrest Mailstream Direct inserting system offers a clear advantage to stay ahead of your competition.
The innovative BlueCrest Mailstream Direct meets this challenge by delivering an unparalleled combination of precision, speed and efficiency designed to drive profitable results for your operation. Utilized by the largest service providers worldwide, this robust, reliable platform maximizes production uptime and operational savings.
Precision, high yield performance
- Process personalized mail with precision and accuracy.
- Generate more mail on every shift with letter processing at speeds up to 22,000 pieces per hour.
- Drive lower per piece costs to make your operation more competitive and profitable.
- Meet critical turnaround times with the robust, reliable platform.
- Keep your operation running 24/7 with training and services that meet your specific operational needs.
Increased productivity has never been simpler.
- Meet critical turnaround times with robust, efficient letters processing at speeds up to 22,000 pieces per hour.
- Maximize productivity and labor savings with ergonomic workcell and unique high performance features.
- Increase yield per shift and system uptime with cascading feeders.
Personalize with precision
- Deliver accurate results required for processing high value, personalized direct mail with real-time, integrated, end-to-end tracking and control.
- Separate materials with precision to eliminate double feeds.
- Accurately and easily account for all pieces within a job with configurable QC diverts.
- Consistently achieve higher yields while maximizing your system utilization with precision performance motion control platform.
Mailstream Direct inserting system
The BlueCrest Mailstream Direct inserting system offers a clear advantage to stay ahead of your competition.
The innovative BlueCrest Mailstream Direct meets this challenge by delivering an unparalleled combination of precision, speed and efficiency designed to drive profitable results for your operation. Utilized by the largest service providers worldwide, this robust, reliable platform maximizes production uptime and operational savings.
Precision, high yield performance
- Process personalized mail with precision and accuracy.
- Generate more mail on every shift with letter processing at speeds up to 22,000 pieces per hour.
- Drive lower per piece costs to make your operation more competitive and profitable.
- Meet critical turnaround times with the robust, reliable platform.
- Keep your operation running 24/7 with training and services that meet your specific operational needs.
Increased productivity has never been simpler.
- Meet critical turnaround times with robust, efficient letters processing at speeds up to 22,000 pieces per hour.
- Maximize productivity and labor savings with ergonomic workcell and unique high performance features.
- Increase yield per shift and system uptime with cascading feeders.
Personalize with precision
- Deliver accurate results required for processing high value, personalized direct mail with real-time, integrated, end-to-end tracking and control.
- Separate materials with precision to eliminate double feeds.
- Accurately and easily account for all pieces within a job with configurable QC diverts.
- Consistently achieve higher yields while maximizing your system utilization with precision performance motion control platform.
Certified Remanufactured Inserting Systems
Experience the same functionality and performance of new equipment at a fraction of the cost.
BlueCrest’s Certified Remanufactured inserting systems are pre-owned, or a hybrid of both new and refurbished components, at a lower price point. They have the same innovative features, leverage the latest technology, and meet the same quality standards as new systems. Whether you’re a high-volume mailer, or small- to medium-sized business, our Certified Remanufactured solutions offer the ability to meet your transactional or direct mail needs for less.
When considering upgrading your production mail operation, you can experience the same functionality and performance with our pre-owned or hybrid BlueCrest inserting systems. Ideal for any budget, these solutions can be configured to meet your needs. They offer the latest system features and meet the same stringent quality standards that you’ve come to expect from BlueCrest.
Certified Remanufactured inserting systems
Experience the same functionality and performance of new equipment at a fraction of the cost.
BlueCrest’s Certified Remanufactured inserting systems are pre-owned, or a hybrid of both new and refurbished components, at a lower price point. They have the same innovative features, leverage the latest technology, and meet the same quality standards as new systems. Whether you’re a high-volume mailer, or small- to medium-sized business, our Certified Remanufactured solutions offer the ability to meet your transactional or direct mail needs for less.
When considering upgrading your production mail operation, you can experience the same functionality and performance with our pre-owned or hybrid BlueCrest inserting systems. Ideal for any budget, these solutions can be configured to meet your needs. They offer the latest system features and meet the same stringent quality standards that you’ve come to expect from BlueCrest.
DI4080/4100 Inserting System
The inserter that’s built around you.
The DI4080/4100 is designed specifically to meet the strict compliance challenges of transaction mail markets. The modular design can accommodate up to four feeders, all supporting scanning, to process even the most complex application.
The DI4080/4100 simplifies the most demanding job.
The DI4080/4100 is the world's first multi format production inserter. Two insert tables allow DL or C5 format envelopes and optional C4 pocket envelopes to be processed at the same time with the documents being directed to the most appropriate envelope automatically.
The DI4080/4100 has three insertion modes: DL or C5 format, C4 pocket format or mixed. The mixed format mode avoids the need to manually pre-sort documents or manipulate the print run to reflect the envelope size. The DI4080/4100 simply directs the accumulated set to the appropriate inserting area.
In markets where postage charges are based on size, the DI4080/4100 ensures the smallest format envelope is used, minimising the cost.
Dependable, accurate results
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Accurately process and track each and every mailpiece with high integrity operating system
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour; process more when needed with optional 12 000 mailpieces per hour capability
World class service expertise you can count on, 24/7
Compact & cost-effective
Small footprint, ergonomic design delivers more value per square foot
Leading edge, high value capabilities
Ease of use
Simple and accurate job changeover with new Automate Fold Capability
Quickly setup & recall jobs with new intuitive user interface
Easy identification and remedy of system stoppages with onscreen troubleshooting
Increase efficiencies with high capacity feeders and output conveyors
Flexibility to meet your business needs
Consolidate systems and increase capacity with letter and flats processing on the same system to keep mail in-house
Cost effectively and accurately process high value statements with new vacuum based Sheet Feeder
Optimise your investment with modular design to meet your needs today - easily add capabilities to process new applications
DI4080/4100 Inserting System
The inserter that’s built around you.
The DI4080/4100 is designed specifically to meet the strict compliance challenges of transaction mail markets. The modular design can accommodate up to four feeders, all supporting scanning, to process even the most complex application.
The DI4080/4100 simplifies the most demanding job.
The DI4080/4100 is the world's first multi format production inserter. Two insert tables allow DL or C5 format envelopes and optional C4 pocket envelopes to be processed at the same time with the documents being directed to the most appropriate envelope automatically.
The DI4080/4100 has three insertion modes: DL or C5 format, C4 pocket format or mixed. The mixed format mode avoids the need to manually pre-sort documents or manipulate the print run to reflect the envelope size. The DI4080/4100 simply directs the accumulated set to the appropriate inserting area.
In markets where postage charges are based on size, the DI4080/4100 ensures the smallest format envelope is used, minimising the cost.
Dependable, accurate results
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Accurately process and track each and every mailpiece with high integrity operating system
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour; process more when needed with optional 12 000 mailpieces per hour capability
World class service expertise you can count on, 24/7
Compact & cost-effective
Small footprint, ergonomic design delivers more value per square foot
Leading edge, high value capabilities
Ease of use
Simple and accurate job changeover with new Automate Fold Capability
Quickly setup & recall jobs with new intuitive user interface
Easy identification and remedy of system stoppages with onscreen troubleshooting
Increase efficiencies with high capacity feeders and output conveyors
Flexibility to meet your business needs
Consolidate systems and increase capacity with letter and flats processing on the same system to keep mail in-house
Cost effectively and accurately process high value statements with new vacuum based Sheet Feeder
Optimise your investment with modular design to meet your needs today - easily add capabilities to process new applications
DI™2000 Inserting System
Productivity, durability and integrity with a small footprint.
The DI™2000 Inserting system combines productivity, reliability and the ability to ensure complete job integrity. It’s the benchmark solution when multiple inserters are considered in high volume environments or, when flats and letter processing on a single platform is required.
The DI™2000 Inserting system delivers high performance capabilities in a modular and compact design to help mail operations optimise the processing of customer communications each and every day.
Built on the best in class, proven PBSA Productivity Series mail finishing systems, DI™2000 mail finishing solution provides a dependable, flexible, easy to use platform that meets your processing needs.
Deliver high performance results for your business
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour
Expand mailing capabilities with letter and flats processing on the same system to keep mail in-house
Provide consistent, dependable results with industry-proven Productivity Series platform
Accurately produce high value customer communications
Dependable, accurate results
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Accurately process and track each and every mailpiece with high integrity operating system
Compact & cost-effective
Modular, ergonomic design delivers more value per square foot
Leading edge, high value capabilities
Ease of use
Quickly set up & recall jobs with new intuitive user interface
Rapid identification and remedy of system stoppages with onscreen troubleshooting
Increase efficiencies with high capacity feeders and output conveyors
Flexibility to meet your business needs
Consolidate systems and increase capacity with letter and flats processing on the same system to keep mail in-house
Cost effectively and accurately process high value statements with new vacuum based Sheet Feeder
Optimise your investment with modular design to meet your needs today - easily add capabilities to process new applications
DI™2000 Inserting System
Productivity, durability and integrity with a small footprint.
The DI™2000 Inserting system combines productivity, reliability and the ability to ensure complete job integrity. It’s the benchmark solution when multiple inserters are considered in high volume environments or, when flats and letter processing on a single platform is required.
The DI™2000 Inserting system delivers high performance capabilities in a modular and compact design to help mail operations optimise the processing of customer communications each and every day.
Built on the best in class, proven PBSA Productivity Series mail finishing systems, DI™2000 mail finishing solution provides a dependable, flexible, easy to use platform that meets your processing needs.
Deliver high performance results for your business
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour
Expand mailing capabilities with letter and flats processing on the same system to keep mail in-house
Provide consistent, dependable results with industry-proven Productivity Series platform
Accurately produce high value customer communications
Dependable, accurate results
Consistently meet SLAs with high productivity throughput of up to 10 000 mailpieces per hour
Reliably maintain highest levels of productivity during peak processing periods with robust design based on high volume mail finishing platform
Accurately process and track each and every mailpiece with high integrity operating system
Compact & cost-effective
Modular, ergonomic design delivers more value per square foot
Leading edge, high value capabilities
Ease of use
Quickly set up & recall jobs with new intuitive user interface
Rapid identification and remedy of system stoppages with onscreen troubleshooting
Increase efficiencies with high capacity feeders and output conveyors
Flexibility to meet your business needs
Consolidate systems and increase capacity with letter and flats processing on the same system to keep mail in-house
Cost effectively and accurately process high value statements with new vacuum based Sheet Feeder
Optimise your investment with modular design to meet your needs today - easily add capabilities to process new applications